Kai Technology and Aviation Manufacturing Research Institute in cooperation in 2020
China Academy of Aviation Manufacturing Technology, affiliated to the Aviation Industry Corporation of China, started in December 2016 as a comprehensive research institute of components, is specialized in aviation and national defense advanced manufacturing technology research and special equipment development.
The Institute is mainly engaged in basic, application and engineering transformation research of aeronautical materials, manufacturing processes and special equipment. It provides advanced manufacturing technology and process equipment for the development of China's new aircraft, engines, missiles and other aeronautical equipment and technical transformation of aviation factories, as well as advanced manufacturing technology for other fields of national defense industry, such as aerospace, electronics, weapons, ships and so on.
The challenges faced in safe production
Li Zhiqiang, president of China Aviation Manufacturing Base Research Institute, said the institute must achieve the goal of "zero occupational diseases".
Before the cooperation with Chengkai Technology, the front-line employees in the manufacturing workshop of the research Institute are equipped with professional protective equipment. Specifically, in the pre-furnace working scene, such as pre-furnace mask, heat insulation suit, pre-furnace helmet, heat insulation shawl, high temperature resistant gloves and so on.
However, for the aviation manufacturing research Institute, which pursues "zero occupational diseases", the market thermal insulation protective products are too standardized, unable to meet the personalized needs of precise scenes.
Before issuing the scenario solution for the aeronautical manufacturing Research Institute, Kai Cheng went deep into the scene, starting from listening and asking, so as to fully understand the specific hazards and needs in the pre-furnace scene.
- Instantaneous up to 1000 degrees in front of the furnace, the aluminum foil insulation suit can reflect part of the thermal radiation, but after the operation in front of the furnace, cumbersome buckle can not quickly open the jacket breathable.
- Spray coating, chest more direct exposure to heat, and arms need to be more flexible.
- The billet lasts for 30 minutes at a time, the high temperature reaches 800 degrees, the heat insulation is basically satisfied, but the fire irritates the eyes for a long time, causing pain
- The billet is exposed for 2 minutes at a time, the high temperature reaches 800 degrees, and the hat and mask are baked and melted quickly.
After clarifying the appeal, Chengkai safety engineering experts create prototypes and manufacturing samples of products:
- The fasteners can be more quickly unfastened and removed from the heat suit, and have been reinforced to ensure flexibility while maximizing durability; In addition, the use of constant temperature technology to control and raise body temperature has eliminated the possibility of "heat stroke" occupational diseases.
- The filling inside the chest of the heat insulation suit is improved to meet the requirements of heat resistant penetration in the current scene, and the arm is equipped with stronger folding resistance and heat resistant substrate to ensure flexibility and meet the heat insulation requirements.
- To solve the problem with the front three pieces of the furnace, adjust the dark surface screen, and optimize the material itself, so that the high temperature resistance matches the heat resistance requirements of the scene, to ensure that no deformation due to high temperature for several months
Continuous co-construction and continuous optimization
By testing and evaluating the process in the work environment, the specialist can make any necessary changes that have been required to meet the requirements of the precise scenario
After 23 years of precipitation, Cheng Kai has flexible management and research and development capabilities for scenario-based and intelligent solutions. Committed to "solutions", and customers continue to face the safety of production problems. On the road of safe production, Cheng Kai will accompany you all the way.
And an invitation to all those who are facing the same safety challenges,
We will do our best to face together with you and provide you with professional solutions.